One way industries implement industry 4.0 is by using CNC machining to maximize efficiency and convenience. Manufacturers always look for different technologies to improve prototyping and automatic production. Computer Numerical Control (CNC) machining is one of the ways to achieve precision while maximizing product quality. Since it is a pre-programmed process, it can create various objects by cutting materials in desired shapes. Here are some reasons why manufacturing industries require CNC machining.
- Convenience
CNC machining is very efficient for various manufacturing processes. Using high-end technology makes difficult processes faster. Production machining can save time working on multiple components at a time. Digitization of systems minimizes human error while working around the clock without breaks. When put to work, these products are very efficient and can deliver the optimum experience for the customer.
- Prototype Machining
Prototyping is critical in the manufacturing industry because it prevents mistakes later in the production process for a better understanding of the product. Unfortunately, most businesses skip creating prototypes because it is expensive and time-consuming. CNC machining makes prototyping affordable and easier. Manufacturers can create mock-ups to idealize further steps in the process. In addition, new technologies can navigate the manufacturing process to develop complex designs.
- Higher Precision Levels
CNC machines work as per the pre-programmed instructions to give identical orders on steps to follow. High precision ensures that finished pieces are desirable and satisfactory. In the end, CNC machining minimizes waste to save costs. In addition, it can create intricate designs that conventional machines may fail to achieve.
- Operation Safety
Production machining makes production processes in manufacturing safe for the product and the employee. Operators must be hands-on at every step when using conventional machines, working with sharp tools and welding machines. These are highly risky because they can are likely to cause accidents. On the other hand, CNC machining creates a safer environment where operators have minimal contact with these machines, keeping them safer.
- Design Retention
After uploading designs to the CNC machining software alongside a great prototype, it is easier to retrieve the design to create a similar item. The machining process always matches the initial production regardless of operator or tool changes. This also eliminates the need to store the product version or designs on paper, flash drives, or other computers. The CNC software can handle everything in a few clicks.
- Ease of Fabrication
CNC fabrication creates accurate and specific parts in every production cycle. The software and programming of production machining maximize consistency in all the workpieces. Some tool categories rely on the same category to guarantee accurate results with the same performance. Manufacturers can therefore replicate tool features usable on similar devices without failure. The state-of-the-art technology in these processes and automation ensures products can satisfy client satisfaction.
It is without a doubt that most high-end companies are driving more revenue through using technology. CNC machining is adaptable for all manufacturing processes, whether large-scale or small-scale. With the benefits detailed above, manufacturing industries stand to gain more as they progress. In addition, it is easier to onboard teams about CNC machining for all-around workplace safety.
To increase quality and efficiency, PDQ is always investing in new machinery and making use of cutting-edge production machining technology. To minimise errors, CNC mill operators use SolidCAM to generate programmes straight from the SolidWorks model geometry. With our products in mind, PDQ made an investment in specialised machinery. For gundrilling and massive plate grinding on fixture projects, PDQ doesn’t rely on other shops. In our mill turn centres, the majority of integrated shank cutting tools are completely machined from the blank.
PDQ is a leading-edge tool shop with a focus on fixtures for hydraulically-actuated machining centres and unique cutting tools. The PDQ approach aims to give the lowest Price and quickest Delivery while keeping the highest level of Quality by employing the smartest employees and the most cutting-edge technologies.
Six seasoned professionals from the workholding sector launched PDQ Workholding in 2010. In 2014, PDQ Tooling, a division of PDQ that specialised in custom cutting tools, was established as a sister company to PDQ Workholding. In order to better serve our clients and offer synergistic solutions, the Tooling and Workholding divisions merged beginning in 2019. In order to enter the aerospace sector, PDQ additionally received its AS9100D certification in 2019.
Our 60,000 square foot building is situated in Columbia City, Indiana, about 20 miles west of Fort Wayne. Our shop floor was sparsely populated when we first opened for business in 2010, but the ongoing need to expand capacity has filled it up. You can explore the area by using our Google Tour.
We frequently transport fixtures and cutting tools to Thailand, South Africa, and Mexico, despite the fact that the majority of our work is still local. Additionally, we have constructed fixtures for projects with active components in Canada, China, India, Brazil, and Argentina. Almost every continent in the globe has our product. We have a lot of experience working with clients from Mexico, and two of our designers speak Spanish well.